While I understand your cost analysis of the Mac vs iOS devices SoCs, I think Apple probably do not much care about the cost of each die. It would have been factored into the final sale price of their respective products anyway. Besides for higher end Macs that comes with more expensive Intel CPUs and AMD GPUs, Apple may still come out ahead in terms of BOM costs for the higher end Macs.If they were planning ahead why didn't plan ahead to do a larger M1 die. Years ago also? If Apple chose to not allocation resources to do the work then it wouldn't be done. However, that non allocation would have been a planned choice. The issue if there was an early window for the M2 then there was an early window for M1 also. 00
The bigger issues that has problems is why M2-big would come before regular M2. If Apple needs a "bigger than A15" die to do 'pipe cleaning' of the new fab then the M2 is bigger. ( 120-130mm2 versus 80-90mm2 ). If they want can collect some M2's as -1 GPU and/or -1 P core to sell. And the M2 has a higher average selling price.
The other major problem with this "grand plan" is that the next generation A-series has to start high volume production every year in June so have them in relatively very large volume in late September. If the iPhone wasn't on a relatively rigid timeline then would be flex time to tweak the process with a pipecleaner. Other problem is that Apple needs hundreds if not thousands of A-series early for field validation testing around the world and validation testing. Cranking out numerous "risk production" A-series wafers anyway.
There is narrow window in the first couple of months of TSMC "at risk" production where there is probably a bigger impact of running through a 250-500mm2 dies though might help
To have had time to learn and adjust from the pipe cleaning exercise the bigger die production would have had to start back Jan-March time frame. There isn't much to validate that happened.
The A-series sells in at least one, if not two or more, orders of magnitude higher volume than the bigger M-series die will. The bigger the M-series die the quite likely the bigger of order of magnitude difference. The A-series product line isn't some poor, impoverished product line. For example, $50 A-series processor sells 100M units then a 15% cut of that is $750M . A $350 M-series processor sells 10M units , then a 15% cut of that is $525M. There is actually more money in the A-series pot than that particular M unit.
The order of magnitude gap in units sold is that would need a processor up in the $1,000 range to make a difference. The vast majority of the Mac line up doesn't support that kind of price just for the main SoC die.
for a company like AMD that doesn't have a "mega scale" volume product to lean on would shifting costs onto a relativey very low run , very high mark up product make sense. Sure. For Apple... not really. Apple has die volume that the AMD of 10 years ago had wet dreams about.
As to the planning of the SoC design vs product placements, only Apple really knows. We’re just having fun here speculating ?.
At the moment, we’re probably conditioned by past releases and revenue share and assume iPhones will have priority over Macs. Well, Apple is rather well known to not follow traditional playbook.
Anyway, kind of disappointed tho. that no Apple Silicon Macs were announced today. Oh well.