Does it make any sense?
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One rumor claims that the A17 Bionic for the iPhone 15 Pro models will switch to N3E process from TSMC starting next year
wccftech.com
Maybe. I'm not sure that Apple would call it 'A17' if they moved it to N3E. N3B and N3E do not use compatibile design rules. Apple would have to a substantive redesign of the whole implementation. ( not a 'from scratch' redesign, but likely a substantife 'reflow' and signficant 'floorplan' changes ). It isn't 'cheap' to do. Different enough that could slap a different number on the package (e.g., call it A18 ).
If N3B is still getting incremental yield increases through 2024 then it may not make sense at all. One report said that TSMC could be getting some new equipment to make the multipatterning they are doing for the extreme small options of N3B better. N3E's SRAM/cache is bigger (old N5 size). N3B is slightly smaller. But Apple uses higher than average amounts of cache. So likely some die size bloat. If you make the die size bigger then the N3E yield goes very incrementally down.
N3E also gives up on the densest FinFlex option. If Apple made substantive use of that option (e.g., 10% of the die ) then that part of the die would bloat up also. Again impacting costs and yield. It think the main customer who was asking for the 'crazy high' density FinFlex option was Apple. That would make lots of sense since they are the only ones who stuck around. unless that very specific features is causing most of the yield problems ( defect density is much higher in those zones ) , Apple may not want to give it up.
In 2024 is the yield gap between N3B and N3E still going to be huge????? That is the critical question. There is lots of hype that N3B is just inherently doomed on yield. I'm not sure those are really well grounded. N3B has a problem that the 'bake time' is much longer than N5 family bake times. That means the feedback loop on discovering issues and feeding corrections back through the production cycle are longer. So the process of "pipe cleaning' (learning more as process wafers and feeding that back through to new wafers ) is going to be slower , but not necessarily 'broken' in that cannot eventually get the information back to new, clean wafer starts.
N3E is also longer bake time than N5 family. It is getting a little bit of a boost because some N3B quality improvements are coming back through it. But both N3B and N3E are getting those; just at different times.
What makes the 'pipe cleaning' on N3B worse is that everyone dropped out the early going except for Apple. Another report had some deal worked out between Apple and TSMC so that Apple doesn't pay for 'bad dies' until hit something like 70% mark. That is a good 'Scrooge McDuck' move for Apple, but is sure as shooting isn't going to make the pipe cleaning process go faster!!!! TSMC doesn't want to eat all of those 'bad dies' while Apple makes 100% clean profit on the good ones. [ Digitimes might have been on to something when the capacity usage rate back in Feb-March was way below 50%. A bunch of idle machines because TSMC doesn't want to loose money at a
faster rate. ]. Once again ... slower feedback cycle doesn't necessarily means 'bad' yields once have collected enough information (and tried various 'fixes' ).
That is why multiple early adopters help. It spreads out the risk costs over multiple organization who collectively each have to 'eat' more of the early pipe cleaining process overhead. Apple freaked out about risk costs could mean the process is going slower.
However, if Apple is making TSMC eat a mountain of bad dies .... I can't see how Apple then quickly jumps off N3B. At some point TSMC is going to looking to recover most of the loss eating cost. Decent chance that deal says "TSMC eats the early costs and Apple does 2 years on the process. "
Apple doing A17 on both N3B and N3E is somewhat close to when they ran the same base design through both TSMC and Samsung. That is pretty close to what would be needed. So it has basically been done (but in parallel , not serially).
P.S. this really could be about something other than the iPhones. Usually Apple uses the top iPhone chip in other products, AppleTV, entry/bargain iPad , iPhoneSE. If Apple is going to need A17 chips in 2025-26 timeframe then N3E would make lots more sense. If Apple is the only volume player on N3B and then more 75% of their volume to something else ... then there is no volume left. N3B is not a long term node and Apple's relatively long term plans to use it creates a conflict. That really is NOT about the iPhone though. Nor is it about N3B's yields are always going to be 'bad'. The yield can be eventually good and no one uses it. (super slow bake times and wafer price )