I’ve had 5 Sheaths this year and the port cutout was mis-aligned on two. I also had one that had a corner that wouldn’t seat properly. In fairness, I’ve had various fit issues with other brands this year as well, including a Gen 5 with a bulge at the volume buttons, a Pitaka with a gap at the port, a Nomad with an overall sloppy fit, two FineWoven cases with mis-aligned ports and air gaps, and so on…Ok, that’s the first time I’ve heard of this complaint. The other stuff, yeah, but if you got one with misaligned cutouts, then you definitely got a lemon. I’ve got 6 different Sheath cases (3 cutout Action Buttons and the 3 covered) and all the cutouts are perfectly centered.