Face Frames
Hahaha, its great reading your comments guys! Thanks!
Well, today was a very long day in the woodshop! The neat thing was that we got to do some very different things and I got to learn some interesting new techniques, etc. I was there for about 8 hours, but boy did we get a lot done! The Face-Frames are now built, the drawer braces are in, the drawer slides are hung, and we're just about to finish making drawers so we can start sanding and getting ready for stain!
Anyway, here are the photos from today's work!
Here you can see the completed front face-frame. As you can see it has 3 drawer bank openings. One for the large center drawer, and two for the very deep side drawers. The back side has only one opening for the single hidden drawer.
Here is the first drawer brace to go in. It is made from white pine I believe, which is used to save on cost and because it is easier to screw into when installing the drawer slides. We attached four of them in total, one on each end supporting half of the outside drawers, and two in the center supporting the other half of the outside drawers and the complete center and hidden drawers.
Here is the first set of drawer slides which I installed. This was a bit more difficult than I thought as you had to have a precise distance from the front of the face frame, a precise distance from the top of the table, and the whole thing had to be perfectly level... to top it off, you had to hold it in place while driving the screws, which is no easy feat!
Here is a drawer which is screaming "hang me!" I took the photo with the drawer upside down so you could see what kind of material I put in the bottom. It is a think 1/4 plywood with a pre-finished gloss surface on it. It looks pretty nice. The rest of the drawer is made out of baltic birch plywood, which is a very popular wood to make drawers out of for some reason. It does look good though. Basically I constructed the drawer with the kreg jig after first cutting a dado (groove) in each piece which allowed me to slide the drawer bottom (1/4 plywood) in once three sides of the drawer were constructed. It worked kind of slick.
The only drawer left to make is the hidden one. I am making that one a bit more 'bulky' so it can stand up to the strain. I will make that with a full 1/2" plywood bottom connected with the Kreg Jig.
I love this photo. Here is the first 'underside' image with drawers installed. It looks pretty, but BOY is this thing heavy now! It's so solid with all of those braces and extra material included now.
Proof that I am a bit 'anal', even in the woodshop.