Haven’t been keeping up with the thread but just wanted to follow up and post that I received the replacement Sheath today and the fit is perfect. Feels so much better in my hand - Glad they fixed it!Same with my 12PM Navy Sheath, and got the same response from Caudabe (they were very quick on that turnaround!).
If it was a "small batch" issue, I wonder if it was color specific?
Either way, I'm hopeful they'll make it right.