I went ahead and did the shim/re-paste/pad mods on my i5/8/512 this morning and so far I couldn't be happier. The entire process took about 40 minutes, most of which was spent trimming/filing the second shim.
Here is what I used:
Honbay15mm x 15mm .3mm copper pads x2 (one of which was cut down to roughly 15mm x ~7mm
Thermal Grizzly Kryonaut Thermal Paste
Thermal Grizzly Minus 8 Thermal Pad 30mm x 30mm x 2.0mm
Here are the results:
Pre mod:
Cinebench R20: 923
Geekbench 5:Single 1055 Multi 2709
Through R20 the temp was essentially maxed at 100 with the fans spinning up quite loudly at the end of the test.
Post mod:
Cinebench R20: 1120 +21.3%
Geekbench 5: Single 1177 +11.5% Multi 3371 +24.4%
What's even more remarkable is during the R20 tests temps never got above 93 degrees and seemed to hover around 90. Through both Cinebench and Geekbench the fans never once spun up which is probably the most satisfying part of the mod. I didn't buy the MBA for "pro tasks" but having the fans spin up almost immediately on video calls was tremendously annoying.
I'll continue to go about my normal tasks and report back anything interesting.
Lastly a big thank you to everyone on this forum for helping make the 2020MBA that much better... now if someone could just figure out how to make the webcam not so terrible this would be the perfect ultrabook!
UPDATE: I decided to hook my MBA up to my "desktop" setup: Dell S2716DG, Logitech G610, Logitech G203, Logitech C920, Audio-gd NFB-11.32 and Blue Yeti. These devices are all fed into a USB switch, which combined with the HDMI out on my monitor allow me to have both my desktop and either PC work laptop or my MBA connected simultaneously. Pre-mod connecting my MBA to this setup via the Apple USB-C Digital A/V multiport adapter resulted in the fans being on constantly, even if I just had a couple tabs in Safari open. Opening FaceTime or Zoom immediately caused the fans to max. and the processor to stay at 100 degrees.
I'm happy to say that post mod, I connected my MBA to this setup and never once heard the fans. I had Mail, Outlook, Excel, Spotify, Acrobat DC, Safari and Messages open, temps hovered around 78 degrees. While on a test FaceTime call the temp increased to about 88, and on a test Zoom call the temperature increased to 95 but the fans never once came on and eventually the temp settled at about 90.
Again, it's really hard to explain how much better this machine is post mod (for me).