Tracked down an interesting problem this weekend. I've read on here some people are having issues making a working Catalina Patcher USB drive. I hadn't run into it often myself, and when I did I would simply install to this machine from within Mojave, but I had an HFS+ Mojave install which won't allow you to upgrade to Catalina until you convert to APFS first. So I booted the patcher and went to Disk Utility to unmount the drive and convert to APFS. The drive was already unmounted (greyed out) and any attempt to mount it was met with the error message below :
View attachment 909406
Rebooted to try again, same issue. So I remade the USB patcher. Created successfully, but booting to it still produced the same error. Tried the same USB drive on another older Mac, and it worked fine. Booted to my Mojave patcher that I know works and no error, drive was mounted, converted to APFS no problem. Fixed the APFS volume so it could boot back into Mojave, attempted to run the Install to this computer option in the Catalina patcher, and it said SIP was enabled?! So I booted back to the non-working Catalina patcher, checked SIP status and it showed SIP status as unknown : Custom Configuration. Still the same Disk Utility errors, and when I clicked Reinstall Mac OS, this is the error I got:
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Booted to the Mojave recovery partition, ran csrutil status and it said disabled, just as I expected.
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Went ahead and typed in csrutil disable and it confirmed that it disabled SIP and to reboot.
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Rebooted back to the SAME USB patcher that was not working previously and now disk utility mounted the drive on boot and I was able to successfully install Catalina 10.15.4 all the way through with the USB drive that just said this copy is damaged. I was able to successfully recreate the issue on no less than 4 different 2010 mac computers this weekend. A 2010 MacBook Air 11.6", 2010 MacBook Pro 13.3", a 2010 iMac 21.5", and a 2010 27" iMac. All 4 I used the same process :
1. Boot to known working Mojave USB patcher - use disk utility to restore Mojave image. Run Mojave patcher with default settings to install fixes for that model.
2. Boot into Mojave, run the patch updater to finish any needed patches. Reboot. Run the firmware update package to ensure APFS boot ability.
3. Boot to Catalina 10.15.4 USB patcher - attempt to unmount drive and convert to APFS. This is where the failures occurred.
TLDR - Simply re-running the csrutil disable command from any recovery partition seems to fix the "This copy of MacOS Catalina is damaged" error message. Apparently something somewhere is still enabled, even though it shows disabled when we query the status.